New powdercoated trailing arms, roller bearings, and Porsche parts five lug conversion (mostly 944 parts).
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New powdercoated trailing arms, roller bearings, and Porsche parts five lug conversion (mostly 944 parts).
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Brand new CVs, early 911 stub axles, modified 914 shaft.
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Spacer installed so we have enough 'meat' drill and tap.
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Top piece notched to cap off the end pictured previously (showing the spacer).
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Top piece notched to cap off the end pictured previously (showing the spacer).
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Welded together.
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Welded together.
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Drilled and tapped.
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Drilled and tapped.
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Bottom oil cooler support tabs welded in.
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Bottom support tab detail.
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Bottom support dropped into place.
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Oil cooler bracket welded into place.
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Oil cooler test fit.
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Oil cooler shroud.
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Oil cooler shroud.
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Getting ready to test fit the 3.6
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Getting ready to test fit the 3.6
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3.6 Test fit in the engine bay.
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3.6 Test fit in the engine bay.
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Prepping for welding.
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Welding in the Rich Johnson mount.
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Welding in the Rich Johnson mount.
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Rich Johnson mount welded in.
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Out 'custom' 993 engine lift plate. It worked great.
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993 3.6 installed for real. It'll have to come out once more.
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993 3.6 installed for real. It'll have to come out once more.
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993 3.6 installed for real. It'll have to come out once more.
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ANDY!
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Removing the old rear window installation.
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Original butyl + RTV = leaky mess
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The original seal has a wire inside that was used to heat up the material and 'seat' the glass.
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Last piece of the oil cooler intake welded and smoothed.
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Last piece of the oil cooler intake welded and smoothed.
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Rear trunk holes to be welded shut.
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Antenna delete tacked into place.
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Under headlight area in primer.
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Under headlight area in primer.
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Under headlight supports painted with Guards Red basecoat.
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Front windshield removed.
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Antenna delete all done. No need to grind more as the car has a large 'bondo pit' that will be filled in.
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Under headlights in Guards Red.
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Under headlights in Guards Red. Plus my head!
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Wiring harness passes through the firewall.
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And is routed along the top of the center tunnel.
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And the ECU goes in the passenger footwell.
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Wiring harness passes through the firewall.
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Under headlight support set into place. Welding tomorrow.
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More disassembly
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Oil thermostat mount box.
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The thermostat will JUST fit inside.
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Painting the rear window mount black.
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The hole for the oil thermostat box.
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Test fit of how the finished oil thermostat box will look.
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Front window is out and the mounting flange is cleaned up.
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Removed the old roll cage to targa bar tabs.
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Welded in now roll cage to targa bar tabs.
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Masked off the front window flange and primered.
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Painting the flange.
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The freshly painted window flange. Looks awesome.
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The freshly painted window flange. Looks awesome.
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The car after another day of work.
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Nice dual muffler setup.
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New mufflers test mounted.
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Heater tube emerging from the long.
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Heater tube emerging from the long.
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Oil thermostat mounting complete.
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Oil thermostat mounting complete.
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Oil thermostat mounting complete.
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Nice mufflers! Made by Sebring Tuning.
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Mufflers test fit on the car.
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All the gauges were removed and the wiring redone.
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Each gauge now has its own 9 pin connector for easy removal.
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All five gauges in the housing.
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The connectors in the body wiring harness.
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The front cooler is finally installed for real.
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3.2 engine tin from Patrick Motorsports. Modification is necessary for the 3.6 including two pieces of the stock 3.6 tin.
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Ready to start the James Adams JWest Shift Kit install.
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Set the piece into place.
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Mark the holes
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See the mark?
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Here they are.
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Greasing the new shift bushing.
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Grease the shifter ball.
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Push the bushing into place.
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Push hard!
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Center punching the spot to drill, so the bit doesn't wander.
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We drilled a hole in the bushing to let air escape. Much easier install!
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Center Punches.
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Drilling the holes.
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We used a Letter P drill bit. The perfect size.
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Bolts fit perfectly.
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Mounting the piece.
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Tightening the bolts.
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Inserting the stub rod. This uses the stock ball cup.
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All together.
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We ground a stock cone screw flat instead of using the supplied bolt.
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This is how it looks before you grind.
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This is how it looks all done.
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Greasing the bronze bushings.
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The cap installed.
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Everything installed.
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Tried modifying the cap to get a better fit.
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Modified hole.
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This thing!
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Here it is all together as supplied.
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Here it is all together as supplied.
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We decided to cut apart an extra stock cover and rivet the 'tube' on the other side.
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Close up of the customization. RTV used to seal the two pieces.
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Cleaned up the excess RTV and installed the boot. All done.
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Ground off the lip.
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Install the bushing.
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All painted.
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New shocks. Shocking!!
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Clutch release fork and throwout bearing
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new shaft-seal for speedo angle drive
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JWest shift kit
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rebuilding the dual distributor. replacing the drive-belt
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part number for speedo angle drive shaft seal
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dizzy rebuild finished. old belt in front.
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finished engine tin
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dual dizzy vent setup.
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more engine tin
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and even more engine tin
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did someone say engine tin?
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stainless fuel-lines
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stainless fuel-lines and fuel filter
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refinished dashboard
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Felt on the dash.
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Carbon Fiber 911 dash from Getty. This was just clear coated, so it looks great!
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Gauges in!
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Installing the JWest shift kit. We cut this portion off. We'll be using the part on the left.
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New windshield ready to install. Blacked the outside to work with the rubber trim (chrome delete).
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Don't forget to leave a gap for the VIN.
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Powdercoated this aluminum cover for the engine 'tin'.
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The piece we cut off the shifter was turned down in a lathe to remove the outside that was welded on at the factory.
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This is how the pieces will be going together. They just need to be welded.
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This is the Patrick Motorsports 3.6 coil pack mount.
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Here are the coils mounted up.
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JWest shifter bushing in place.
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JWest shifter bushing in place.
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The shifter is TIG welded together.
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New shift rod installed and the universal joint bolted on.
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Installing the windshield. T-N-T Auto Glass did the work for us!
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Installing the windshield. TNT Auto Glass did the work for us!
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Windshield installed! Thanks TIM!
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Andy in his car.
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Bleeding the brakes.
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Bleeding the brakes.
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Bleeding the brakes.
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Getting close.
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Oil lines are in.
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Oil lines are in.
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Motor in for the last time.
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Clutch adapter in place and torqued.
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Clutch adapter in place and torqued.
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Clutch adapter in place and torqued.
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Tim & Mark test fitting the intake system.
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Tightening the clamps.
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Underneath
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